Manufacturing Technologies
Application of digital twins in the metaverse for plastic injection training
Explore how Digital Twins (DT) and the Metaverse (MV) are revolutionizing plastic injection molding training, offering immersive, risk-free, and optimized educational experiences for Industry 5.0.
Executive Impact & Key Metrics
The integration of Digital Twins in the Metaverse for plastic injection training delivers measurable improvements in efficiency, cost, and safety.
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Material Waste Reduction
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Average Minutes per Student for Correct Part
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Total Training Hours (DT vs 18-20 Traditional)
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Key Advantages (Safety, Cost, Efficiency)
Deep Analysis & Enterprise Applications
Select a topic to dive deeper, then explore the specific findings from the research, rebuilt as interactive, enterprise-focused modules.
Overview of Digital Twin Application in Training
Digital Twins (DT) in the Metaverse (MV) enable virtual replication of the entire plastic injection molding process, enhancing hands-on learning and theoretical understanding without costly physical facilities or material waste. This transforms training and prepares students for Industry 5.0 challenges.
94.56%
Users reported excellent sense of immersive presence
Enterprise Process Flow
Obtain real data on plastic injection machine
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Define correct/incorrect injection values
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Model (Blender) & Material (Blender)
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Design injection value selection menus
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Optimize models & materials (Unity)
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Insert multimedia (Spatial.io)
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Validate (Testers/Students)
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Refine (Changes/Modifications)
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Final Version
VR Glasses vs. Personal Computer Experience
| Feature | VR Glasses | Personal Computer |
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| Immersion & Realism |
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| Menu Navigation |
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| Interactivity |
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| Dizziness |
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Training Efficiency Transformation
Traditional plastic injection molding training involved 20-30 injections per group, taking 18-20 hours of workshop time and consuming 1 kg of material per student. With the Digital Twin, individual hands-on exercises allowed students to complete the practice in just 3 classroom hours, averaging 8 minutes per student for data entry and obtaining the correct part. This resulted in a 90% reduction in material consumption and significantly less workshop time, demonstrating profound cost savings and resource optimization.
89.05%
Users indicated high usability of the application
Impact and Future Outlook
The study highlights that DT in MV enhances engagement, immersion, and user experience, enabling low-cost development with free software. This approach is novel for industrial sectors and promotes teamwork, making it suitable for multi-user collaborative training in areas like ceramics or furniture.
Calculate Your Potential ROI
Estimate the efficiency gains and cost savings for your enterprise by implementing AI-powered solutions, tailored to your specific operational parameters.
Estimated Annual Savings
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Hours Reclaimed Annually
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Your AI Implementation Roadmap
Our structured approach ensures a seamless integration of AI, from initial strategy to measurable outcomes and continuous improvement.
Phase 1: Discovery & Strategy
Comprehensive analysis of your current operations, identification of AI opportunities, and development of a tailored strategy aligned with your business goals.
Phase 2: Pilot & Development
Design, development, and deployment of a pilot AI solution, demonstrating tangible value and refining the approach based on initial results.
Phase 3: Full-Scale Integration
Seamless integration of the AI solution across relevant departments, ensuring scalability, performance, and user adoption with minimal disruption.
Phase 4: Optimization & Support
Ongoing monitoring, performance optimization, and dedicated support to ensure long-term success and continuous evolution of your AI capabilities.
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